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Its steel production line

Product Introduction

Product FeaturesTechnical ParametersDesign Concept

Product Features

◆ The complete welder is controlled by human-machine interface and PLC programming controller, with high degree of automation;
◆ This welder can be used to weld many materials with wide adaptability, such as hot-rolled ribbed bar, cold-rolled ribbed bar, hot-rolled plain bar, cold-rolled plain bar and so on;
◆ One or time-based welding is adopted with great flexibility according to user’s electric capacity;
◆ The machine set is designed with a discerptible structure in order for specification adjustment and maintenance;
◆ Welding systems, such as transformer, upper and lower electrodes of controllable silicon and so on, are cooled forcibly by water and equipped with a flow protection device so that the machine set works reliably and continuously;
◆ Stepless adjustable pneumatic welding system pressure can fast respond any change of steel bar specifications;
◆ Welding pressure is uniform and accordant to ensure the quality of all welding spots;
◆ Longitudinal bars are straightened by round preforms through straightening mechanism without straightening device otherwise equipped;
◆ The unique lifting mechanism can break away from the electrode during dragging meshes to ensure the service lifetime of electrode and reduce the operation expense;
◆ Furring strips blanking device adopts a stepping motor for automatic feeding to relieve the labor intensity and improve the efficiency;
◆ Imported digital servo motor system can ensure the accuracy of mesh size;
◆ Longitudinal mesh size can be changed by screen input to adapt to any change of multi-specification engineering meshes.
◆ A magnetic swinging mechanism is equipped at the blanking place of furring strips in order for fast blanking speed and high production efficiency;
◆ An in-situ device is equipped at the electrode to ensure the reliable and accurate blanking of furring strips;
◆ The unique design is favorable to conveniently, flexibly and fast replace steel bars and steel meshes.

Main Technical Parameters:

Power supply

380V 50Hz

Number of power phases

Three phase four cable

Load duration rate

20%

Air source pressure

0.6-0.8MPa 

Cooling liquid flow

40-60L/min

Cooling liquid temperature

≤30℃

Maximum welding capacity

Φ6+Φ8

Interval of longitudinal bars

50mm (increase by every 50mm)

Interval of furring strips

≥25mm stepless adjustable

Diameter of steel bar

Ø6-Ø8(longitudinal bar: Φ4-8mm, furring strips:
Φ4-6mm round steel or twisted steel)

Feeding mode

Longitudinal bar: preform; furring strips: vertical
stripe

Unloading mode

Unloaded by unloading machine

Maximum welding velocity

70-90rows/min (interval: 50)

Rated power

6 x100KVA


Design Concept:

With the rise of material price, labor and production costs, it is especially important to improve the degree of automation for this equipment. In order to resolve the problems above, our company has specially designed and developed a steel basketry mesh welding production line to improve the production efficiency and save the cost.