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Steel fabric production line

Product Introduction

Product FeaturesTechnical ParametersDesign Concept

Product Features:

◆Steel bar straightening mechanism: longitudinal bars are straightened by preform through straightening mechanism, with high degree of automation and high production efficiency;
◆ Furring strips straightening and blanking mechanism: furring strips are straightened directly by preform through straightening mechanism and then delivered to the blanking mechanism, with high degree of automation;
◆ Longitudinal bar stepping mechanism: PLC+ Touch screen+ Servo motor control, accurate product welding and small error;
◆ Welding mainframe: the mainframe is firm and reliable, beautiful and decent; the mainframe is equipped with several 100KVA AC transformers; which can realize one-off welding of wire meshes and improve the welding efficiency;
◆ This production line can control any cylinder welding action and adapt to wire meshes with multiple specifications. The good cooling effect reduces the welding calorification and improves the equipment quality;
◆ Unloading mechanism: meshes which have been welded are taken out by unloading mechanism for piling so as to improve the degree of automation for this equipment and save labors;
◆ Cutting mechanism: automatic cutting according to desirable lengths of wire meshes;
◆ Roller conveying mechanism: meshes which have been piled are conveyed to the lifting area to avoid manual handling and improve the degree of automation;
◆ Inspection system: furring strips are set with in-situ inspection to avoid any welding omission and ensure the quality of meshes;
◆ Electrical control system: various electrical elements are controlled by touch screen and PLC, so as to reasonably arrange welding time, control welding actions, ensure welding efficiency and improve welding accuracy.

Main Technical Parameters:

Power supply

380V 50Hz

Number of power
phases

Three phase four cable

Load duration rate

20%

Air source pressure

0.6-0.8L/min

Cooling liquid flow

40-80L/min

Cooling liquid
temperature

≤30℃

Maximum welding
capacity

Φ12+Φ12mm

Interval of
longitudinal bars

Diameter of steel barØ8-Ø12mm:≥100mm(increase by
every 50mm)

Diameter of steel barØ4-Ø6mm:≥50mm(increase by
every 50mm)

Interval of furring
strips

≥50mm stepless adjustable

Diameter of steel bar

Φ4-12mm

Feeding mode

coils material auto feeding

Unloading mode

Unloaded by unloading machine

Maximum welding
velocity

50-90 rows/min


Design Concept:

The special fully-automatic steel bar mesh welding production line is mainly used to weld special meshes such as building mesh guardrail mesh and so on with specifications of welding materials and meshes as follows
1. Material specifications: 4-12mm round steel or twisted steel.
2. Mesh specifications: interval of furring strips: ≥50mm stepless adjustable; interval of longitudinal bars: 50mm increasing.
With the rise of material prices labor and production costs it is especially important to improve the degree of automation for this equipment.
In order to resolve the problems above our company has specially designed and developed steel bar wielding to improve the production efficiency and save costs.