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Autoclaved aerated plate production line

Product Introduction

Product FeaturesTechnical ParametersDesign Concept

Design Concept:

1、The complete welder is controlled by human-machine interface and PLC programming controller, with high degree of automation;
2、It can used to weld many materials with wide adaptability, such as hot-rolled ribbed bar, cold-rolled ribbed bar,hot-rolled plain bar, cold-rolled plain bar and so on;
3、One or time-based welding is adopted with great flexibility according to user’s electric capacity;
4、The machine set is designed with a discerptible structure in order for specification adjustment and maintenance;
5、Welding systems, such as transformer, upper and lower electrodes of controllable silicon, are cooled forcibly by water and equipped with a flow protection device so that the machine set works reliably and continuously;
6、Stepless adjustable pressure of pneumatic welding system can fast respond any change of steel bar specifications.
7、Welding pressure is uniform and accordant to ensure the quality of all welding spots.
8、Longitudinal bars are straightened by round preform through straightening mechanism without straightening device otherwise equipped;
9、Unique lifting mechanism can break away from the electrode during dragging meshes to ensure the service lifetime of electrode and reduce the operation expense;
10、Imported digital servo motor system can ensure the accuracy of mesh size;
11、Longitudinal mesh size can be changed by screen input to adapt to the changes of many engineering mesh specifications;
12、Magnetic swinging mechanism is equipped at the blanking place of furring strips in order for fast blanking speed and high production efficiency;
13、An in-situ device is equipped at the electrode to ensure the reliable and accurate blanking of furring strips;
14、The unique design is favorable to conveniently, flexibly and fast replace steel bars or steel meshes.

Main Technical Parameters:

Power supply

380V 50Hz

Number of power phases

Three phase four cable

Load duration rate

20%

Air source pressure

≥0.7MPa

Cooling liquid flow

20-30L/min

Cooling liquid temperature

≤30℃

Maximum welding capacity

Φ6+Φ8

Interval of longitudinal
bars

50mm(cincrease by every 50mm)

Interval of furring strips

≥25mm stepless adjustable

Diameter of steel bar

Longitudinal bar: Φ4-8mm, furring strips: Φ4-
6mm

Feeding mode

Longitudinal bar: preform; furring strips:
vertical stripe

Maximum welding velocity

100 rows/min (interval: 50)

Production capacity

40m3 100* 600* 3300mm

Rated power

2*150KVA